Persistent trouble with Keenwood KA-5500


Hello Agoners,

I have been experiencing an issue that seems difficult for the repair folks I use to isolate and repair.

UP FRONT:

It is not dirty pots or switches. These are clean as a whistle. No scratchiness, or dirty contacts. Please don’t say, "Clean the volume pot." It has been tested and works fine.

THE SYMPTOMS:

When I first turn the amp on, no sound until I crank the volume knob. Then it blasts on and I turn it back down. No scratchiness, just normal loud music. At that point it often works well for a bit, then sometimes, one channel will cut out, I crank the volume again, and it usually comes back. Rinse and repeat.

SO FAR: I have had it recapped, cleaned, output transistors replaced, and some broken solders repaired. 

I SUSPECT: More cracked or bad solder joints? Does this make sense? It seems like if i push enough powerl through by cranking the volume, it may be enough to bridge a bad connection, but when it cools off it gaps again. 

I am not an expert by any means, but is this a thing? Or is there another likely souce for this kind of issue?

If anyone has had similar issues, I’d love to know what the solution was. I’d like to keep the unit, as it’s pretty much the ony vintage-ish bit of kit I have left. I am willing to spend a bit to get it going "reliably" again, but maybe it’s not worth a huge expensive repair. Sounds great when working, though.

Any experience with this, or thoughts about how to address the issue?

Thank you!

 

earworm22

Stereo5

thanks for those thoughts. I’ll check the board. Or have someone who know what they are doing handle it. 
 

fiesta 75

Thanks for your reply. The meters seem to function. They don’t move much since I have sensitive speakers and don’t often blast the volume. But they work when I push it a little. 

Are you married to the Kenwood? I had a Kenwood KA-5700 in the 70's which probably lasted into the early 90's. It brings back fond memories however your unit is geriatric and it's hard to find skilled people that can troubleshoot difficult issues.

If you love vintage, look for a rebuilt Kenwood, Pioneer or Sansui unit. 

You could also check in with the good folks over at Audiokarma as they are knowledgeable and into the vintage equipment.

@earworm22 the only way to likely solve the mystery would be to have a technician thoroughly go through and test everything, trouble shoot until the root cause or causes are found.  It could be transistor or resistor problems, could be bad solder or cold joints as you mentioned.  Could be internal power supply issues.  That assumes the volume control is 100 % ruled out.  
 

Its age means it could be so many different things or a combination.  If you can find some experienced technicians, even if they aren’t local and you could talk to them, ask what they think based on similar receivers they have restored, repaired, they could likely give you some guidance on where to start, what has a higher likelihood of being the root cause of the issues.  Can also give you a gauge on if it’s worth going down the repair / restore route or if you are better off trading the unit in for a functioning vintage Reciever. 

Toss the faulty Kenwood KA-5500 and look for a used Schiit Ragnarok Integrated amp see here. FWIW. I bought a new Kenwood KA9100 in1976.smiley

Mike