DIY Interconnects review


Category: Cables

In an attempt to live up to a comment I made on a thread that was discussing interconnects and the over inflated costs, I agreed to do some research and try to build my own interconnects. I could then use fact in my discussions of the value of the manufactured cables. I did intense research for about four months, reading as much as I could on Audiogon, Audio Asylum, web sights dealing with designs by Chris VenHaus, Jon Risch and Allen Wright. I also attempted to go to all the manufacturers web sites and read what they had as a philosophy. Please forgive me for the length of this post, but it was important to me to be thourogh in my methodology so as to help those reading this understand the mission.

It should come as no surprise to most of you, there are as many opinions on what makes a good interconnects as there are companies. Dispite this fact, most every interconnect made today both profesionally and DIY have common methodogy in construction. Most every design I read about starts with a core, has any number of wires coming in a wide array of materials that are wound around the cord. Then the dielectric is created, again using most any material one can dream of. This is followed by most companies and DIY’s using some type of EMI/RFI sheilding. Then some type of fancy casing is used so that the cable looks nice. The casing is generally connected to the connector with shrink wrap and often some type of reinforcement to allow for the users who pull out their interconnects by the wire and not the plug.

Great I thought! Clearly these are all logical components that are being used, and of course I figured there was some science behind all this construction. In fact Cardas is using the Golden Ratio (first dirived in Ancient Greece) so this must be good. Not only is every wire praportional to the other, but the shielding (all nine layers) are also applied using this ratio. Now don’t get me wrong, The Golden Ratio is often used in my profesion of Architecture, it was conceptualized my DiVince the was incorporated in Michelangelo’s St. Paul’s Cathidal, and it has been used ever sense, but audio cables???

Well I took all the ideas I could find and went off to my (three) local Radio Shacks to buy their entire inventory of gold plated RCA connectors. I also picked up a better solder station, a good de-soldering devise, copper wire of every size as well as robbing my local hardware stores of foam backer rods, Teflon tubing, Teflon tape, cottom rope, poly-something tubing and any other thing that looked cool. Total cost of components was roughly $300 ($20 each pair of interconnects) and enough stuff to supply every friend I know with interconnects.

So my first generations started with the pholosophy that more is better, so I built some interconnects using 14 ga wire twisted around a 1/2” teflon tube. I tried one two and three wires per positive and negitive run in equal and unequal combinations. I then built the same concepts using 18ga, then 22ga, 24ga, 26ga, 28ga and finally 30ga. I then repeated the process using a 1/2” Teflon and 1/2”, 3/8” or1/4” cotton rope. On these mock ups I wanted to hear the wire and core intraction with no other variable so I used only cotton thread to hold the bare wire to the core. In each case I listened for a short time to get some concept of what these designs were doing, but only in comparison to one another. I was not yet listening for musicality nor even technical aspects, only an overall concept. I often dragged my friends into this to get a second opinion, but really this was easy to distinguis.

FIRST MYTH EXPOSED: WIRE DOES MAKE A DIFFERENCE! Do not allow anyone to tell you otherwise. If they clain wire is wire, then they either have no experience with a decent system, or no experience trying cables.

It became clear to me that the thicker wire was woolyer , fuzzier and slower as a general response. I quickly drew my attention to 22ga and smaller wire for the next round of experiments. This round was bringing in a preconceved notion of my own that goes against vertually every cable design I researched. Almost without exception the only concept explored by manufacturers and DIY’s alike is twisting the wire around the core. My friends and I theorized that this allows the cable to be more flexable without fatuiging the wire. (like a spring) Spacing suggestions very, but almost without exception the cables are twisted. I used to own Nordost Valhalla cabling for about five years. The speaker cables are made up of forty very fine conductore that run parrallel to one another. This made me explore running my interconnect conductors parrallel as well. So in my next set of mock ups I tried variouse combinations of cable sizes and wire numbers either twisted or straight. Straight won every time! This was not subtle, it was very clearly less congested, and smoother sounding. The winding tended to make the sound feel constraned and mechanical. My personal explaination is wires running parallel on a two dimensional plane have only one chance to interact. Twisting around a core creates a three dimensional interaction and in sometimes many points of interaction. Someone once said, “keep it simple” and I think this advice fits pefrectly here. It also became clear that a single conductors in each direction was prefered every time over multiple conductors. (One conductor could be multiple stands bound as one conductor) The multiple conductor mock ups tended to be edgier or brighter, so I ended up focused on single conductor designs with 30ga or 28ga positive wires and 20ga to 24ga negitive as my prefered sound. I also determained I much prefered the cotton core to the Teflon.

SECOND MYTH EXPOSED: TEFLON SOUNDS BRIGHT! There has been quite a bit of discussion over the past couple years regarding the posibility that Teflon is adding a brightness, or a ringing to the sound of cables. This was bourn out in my mock ups to hold some validity; so next up was determaining what the best dielactric might be. I tried Teflon plumbers tape, cotton, paper, electrical tape and even wool on bare wire, teflon cased wire and enameled wire.. Again I tended to like the cotton, and it became even clearer that Teflon was an issue. Next step was to determain sheilding (if any) Now I know much has been talked up by manufacturers about sheilding, and I supose if you live next to a radio transmition tower… but if you look inside your components, wire is never sheilded, and these wires are running in, out and around transformers, power supplies and digital curcuits. I can not think of a harsher enviroment for EMI/RFI than this. So I must admit I entered this stage with serious reservations. I tried woven steel shielding, woven copper sheilding, copper foil wraps, aluminim foil wraps as well as some mock ups based on the Cardas Golden Ratio. Every one of these had some influence on the sound, but in my opinion always negitive. Shielding is a very dificult thing to do in a repeatable fashion for hand made cables, and I suspect one large area of cost for cable manufacturers. I ended up with no sheilding as my prefered direction.

Next up, two parallel wires run at different spacing. I decided on my own that even consistant spacing was important, so I tried a number of methods to build up a larger cotton core. This included multiple cotton ropes tied together, then in some cases covered in a cotton jacket with wire applied to that. Then another layer of cotton jacket… What a hassle, and clearly not repeatable. I did determain that their was a limit to spacing. Wires further than 7/8” apart began to lose cohenrency and naturalness to the sound. Less than 5/8” sounded brighter and more conjested. I settled on 3/4” spacing as the perfect compromise.

THIRD MYTH EXPOSED: INTERCONNECTS DO NOT NEED A CORE! I must be among the dumbest men on this world, luckly I have a lot of company. It finally hit me, interconnects can be flat. This was ground breaking for me. I’m sure everyone else already knew this, but hang in there, I’m a bit slow. I had purchased this 9mm (approx. 3/4” wide when layed flat) cotton sleeving from Audio Consulting. (Way too expenxsive) It comes as a flat sleeve, so I simply took my two wires, now in cotton jackets and sewed them into each folded edge of this tube. This was a sinple easy way to get a constant and repeatable 3/4” spacing for my wires. It also meant the least dieletric interface with material, leaving the majority of the dielectric as air. Air of course is the best dielectric, but bare wire hanging in space equidistant apart is hard to do, so given the makeup of cotton weave, it allows for about 90-95% air, with very little of the cotton even touching the wire. Perfect, NOT! Ever try to attach a cotton sleeve to an RCA connecter with two super fine wires holding it all together? The issue became painfully clear as I began breaking 30ga wire trying to devise a solution.

FOURTH MYTH EXPOSED: THE SCIENCE AND LOGIC OF A CABLE DESIGN IS OUT THE WINDOW THE MINUTE WE TRY TO MAKE THE CABLE INDISTRUCTABLE! Just take a moment and page through your favorite audio magazine and look at all the cables. Heavy outer jackets made from Kevlar, carbon fiber, Poly-something-man-made, indestructible Teflon uncoated… You get the point. Now look at the interface between this less than desirable dielectric jacket and the RCA. Heavy rubber shrink wrap as a minimum is used, often in layers. Air has a dielectric value of 1.0, Teflon is 2.0-2.3, (I know, they say 1.2 but I’m using a scientific table, not “what they say”) cotton is 1.3-1.4 and rubber is at best 3.0, Poly-something –want-a-cracker is 3.0-4.0 and so on. This means they claim to go through all this science and end up using some less than perfect materials because they need to, in order to make them stand up to us, the guys who pull out our interconnects by the wire. “OH YES YOU HAVE TOO, WE HAVE ALL DONE IT!” And yes, it makes sense that any manufacturer would build the product to withstand some abuse. So despite all the careful planning, the connector and wire interface is an issue.

I ended up trying a few designs; the one I settled on (if I felt the need to address this issue) was some very puffy cotton “piping” from a fabric store. (Thanks to my friends wife, I have not been in a fabric store before, there are some very interesting people hanging around in them) I used a ¾” rope cut in half (length wise) and put the flat cotton interconnect in-between the halves. I then wrapped a thread around the rope to hold it together. At the RCA I shrink-wrapped the last four inched of cotton rope to the RCA. This allowed for the rubber to remain as far from the wire as practical. It looks a bit goofy, but it’s remarkably strong. I did not feel the need to go to this extreme and instead pulled the 9mm cotton sleeve over the RCA and put a piece of electrical tape around it. Half the tape’s width hitting the RCA and half hit the cotton, I figured electrical tape was at least twenty times thinner than rubber shrink wrap, so it should have one-twentieth of the impact to the sound.

SO NOW WHAT? Well the design is complete, now I needed to determine the wire material and what RCA’s to use. For RCA plugs I tried Audio Note, Cardas, Connex, DH Labs, Eichmann, Monster, Neutrik, Radio Shack and WBT. There is not a great deal of difference between the Cardas, DH Labs, Neutrik, Monster and Radio Shack. The Audio Note and WBT were a bit more natural and certainly less congested, but in further testing I could not find a repeatable difference between Radio Shack’s $5.00 gold plug and WBT’s $70 connector. To my surprise the Eichmann was quite a step up. The sound opened up with clarity and speed not found in the others. (I should add that I used both the Silver Bullets and the standard copper connectors. I could not hear a significant difference between the $20 and $50 connectors) If anything I may prefer the copper, a bit more natural and not as bright. I guess it all makes sense that the Eichmann sounds different in that they are the only one with a different design. They use a pin for both the positive and the negative connection, so rather than a whole circle of signal connection on the negative it comes to single points. I assume this makes for a cleaner, more effortless signal transfer??? At any rate the Eichmann was my choice. I ended up with one set of silver and one copper out of default. If I had not already owned the silver I would have used copper for both sets of interconnects and saved a few bucks.

Selecting wire was a bit tricky, in that it can cost a lot of money and there are still a lot of variables. Rather than go through the entire process I will skip to the wire I settled on and hope you believe if it’s possible, I tried it! As a very quick overview I’ll make some general observations. Copper tends to be full, rich and makes for a nice neutral sound. Silver adds PRaT and dynamics not possible with copper. Silver also adds clarity and extension not possible with copper. Silver is also brighter, edgier and at times has an artificial tonality on the top end. Gold was the best of the copper and silver without the bright thin signature of silver, and the clarity was even better than the silver. I attempted to use silver on the negative run in order to keep the cost down, but the improvement between gold and silver is substantial, and worth the expense (my opinion) I did not try stranding silver and copper together nor did I try silver coated copper, (like Nordost) so there is plenty of room for experimentation in these areas.

I ended up using all gold wire, and because of cost I made some assumptions (meaning I did not try every combination possible) For the positive run I ended up using three strands of 99.99% pure 30ga gold wire (not twisted but loosely bound together in a 2mm cotton sleeve) and for the negative conductor I settled on one strand of 24ga 99.99% pure gold wire. How I concluded this set up was some trial and error and some faith on the articles I had read that fit my experience to this point. If I had the money I would have tried a cable using three 28ga for the positive run, I suspect this would be even better, but I used what I had already purchased (bulk purchases lower cost substantially) If someone want to buy me wire…

Much has been said about gold having a significantly lower conductance than silver and copper, but given the distance of one meter, it really is not an issue!!! Gold has a very low resistance as do the others, so my selection was based on sonic quality rather than scientific characteristics. The side benefit (but not my reason for choosing gold) is it does not tarnish and therefore sonically degrade like silver and copper.

Sonically gold was clearer, smoother, richer and more natural sounding than the other two. People have claimed gold is slow or too warm. Neither of these comments matches my experience. One reason for using 30ga was the pace it produced in my trials. This held true with the gold as I used it, and as I commented on in the paragraph above I suspect 28ga gold would continue to have excellent PRaT. I also suspect anything heavier would indeed tend to slow and warm beyond my goals. The interconnect I built is every bit as dynamic and fast as my Valhalla’s were, but with a much fuller and richer top end. I have not experienced the warmth issue either; in fact I believe the 28ga gold positive strands would be a possible improvement if it did add additional warmth. As of this writing I am still trying to determine if this is necessary, a bit more warmth would be welcome, but it might be too much if I tied to achieve this. Over the past two weeks I have spent over six hours every day enjoying music I have not pulled out in years. In ever case, I have no thoughts of what more to do or what is lacking. No fatigue at all and so musical! So altering this design might only degrade the success, but it might be better. Money would answer this…

SOOOOOOO you ask. How does it sound? Well thank you for asking, but as often with me, before we go there let me add a couple more comments.

As I said earlier, I owned the Nordost Valhalla cables for many years. Prior to settling on them I auditioned most every medium and high end cable made at the turn of the century. It is no exaggeration to say I became an expert on cables during a two year period of testing cables. I also learned there are a lot of cables being sold today that are inherently flawed sonically. Over the last six years the amounts of cables that have come to the market have increased many times over, and my personal experience has proven that most of these cables are no improvement over their predecessors. As the sonic quality has improved very little, the costs have climbed to an astonishing degree.

This is not to say that there are not some truly magical cables that have been developed. This topic has become the source of heated discussions on this site as well as Audio Asylum. I have heard so many people who call everything they do not agree with snake oil or an illusion. These people I have turned my back on for comments like this neither are mot worthy of answering nor correct. Cables make differences, and I have a very extensive background to back my claims. When I hear someone say they would never pay more than $100 on cables, I roll my eyes. When I hear people claim they can build a cable for $100 that matches the performance of, (fill in the brand) I get physically sick. These comments are made from people who either have very limited experience or a system that is not capable of appreciating what is possible. In fact this entire experiment began from comments like these. People claiming they can build a cable as good as (fill in the blank) are endless. Let me say hear and now, they are right. I too experienced the level of AudioQuest, Cardas, JPS Labs, Kimber Kable, Shunyata or any other brand you prefer. This is not too difficult, but is that the goal, to match the sonic quality of inferior or flawed cable designs? If that is the goal, I can offer any number of design options that will match that of the mass market cable companies. In fact if the goal is to match the performance of 90% of the cables available, then I suggest you can do this for $25.

My goal here, and in my discussions of this topic is to match or better the best Interconnects available. I have invested countless hours and money to build the best system I can afford and/or justify. I spend the time needed to fully understand the topics I discuss here and I offer my opinions to educate not brag or be the top dog. My ego is fine without this audio site, and therefore I enter this hobby for the enjoyment of music. I would hardly classify myself as an equipment junky or an ill informed audio nut.

My personal experience says that Nordost Valhalla’s are the quickest, most transparent cable made. The bass is so highly defined and the impact of the bass is beyond reproach. The downside of Valhalla is it tends to be thin and bright on the top end. My Reference cables today are Kubala-Sosna Emotion. These are the most natural and neutral cable in all frequencies that I have experienced. They are the best overall performer I have ever heard, the super black background, perfect extension and definition are beyond reproach, but they do not carry the slam and dynamics of the Nordost. A truly magical cable is the Purist Dominus line (both Rev B & C, with fluid or Ferox) of interconnects. The midrange and upper bass are so rich and believable they force you to overlook the lack of clarity on the top end and the lack of bass compared to the best in this area. These cables cast a three dimensionality to the soundstage like nothing I have experienced before.

I bring this up not as some have accused me of bragging, but to help you understand what I was attempting to match in this experiment. I wanted the speed, dynamics, bass and slam of the Valhalla along with the naturalness and blackness of the Emotions and the colour, hues and dimensionality brought out in the Dominus. My goal was to combine the three best I have owned. Along the way I discovered the formula for Valhalla’s detail and speed. I discovered a midrange equal to the Dominus and I found a naturalness of Kubala-Sosna but combining these attributes and then bettering it was not as easy.

So here’s the deal, and a source of disagreement with many at this site. People say:

“Cables do not make a difference.” This is wrong, naive and foolish and clearly not arguable in a logical discussion.

“Cable manufactures are overcharging for their cables.” Yes they are crazy expensive but I can not say they are over charging. My simple little cable takes hours to build, and if a guy is to market, travel, inventory, purchase the equipment needed to produce a repeatable product… then I’m not sure they are so inflated. Yes I agree it’s silly, but my design has about $655 in materials, (approx. $300 in 30ga wire, $285 in 24ga wire, $40 RCA’s and $30 in cotton sleeves) maybe eight hours, so what is that worth? If any comment is true it would be the low and mid priced cables is the scam. Charging a few hundred dollars for a $25 value is the rip off. The top end is closer to a bargain. So yes they are all pricy, buy not out of line if a business is expected to make a profit.

“People buy expensive cables to brag or whatever.” Give me a break; people buy expensive cables to improve the sound. Not everyone wants to do what I just did, and yet they deserve the best sound. It is not the consumer’s fault that it costs a lot, we continue to demand more from our systems, and the manufacturers continue to push the designs. It’s just a fact, cables cost money to build.

“You can get the same sound from a DIY cable at a fraction of the cost.” Absolutely correct, I have tried most every cable made over the years, and I can unequivocally state that in my experiments I would be willing to guess I matched most every cable made. That is not to say this is a good thing, but just that I too can build glare, brightness, poor imaging, bloated bass, slow methodical pace… I can also build bloom, warmth, blackness and silence, natural… I can build it all, good and bad, so? So what does that prove? Nothing to me. If I had not heard the Nordost Valhalla, and the Kubala-Sosna Emotion and The Purist Dominus I would have no way to judge what I was building. If all I had heard was a Cardas Golden Reference, then I guess I would be satisfied when I had duplicated it. It is not right to chastise those who continue to explore the possibilities just because someone thinks cables are too expensive.

We can not judge life without experience. How do you know you’re happy if you have never been sad? How can you judge success until you have failed? You can not, and it hold true in audio too. Without having heard most every cable made, I could not properly judge the results, and thus I could not have ended where I am. So for those who choose to pock the fire, fine, but it is you that is missing out, not me…

Enough soap-box, now let’s talk about the sound.

The sound is quite close to a perfect blend of the three best cables I know of. This design is stunningly fast, excellent slam, highly emotional, very full and rich, fully open and extended. The imaging is tight with great depth, dimensionality and soundstage. The background is more liquid and blacker than any cable I have experienced. The clarity is the best I have ever heard. There is a tonal richness that is hard to believe. Piano is tonally perfect although one of my local A’gon friends wants a bit more bloom around the notes. The colour and hue around all stringed instruments is so perfectly natural and portrays an endless palate of tones.

To this point I still had one complaint, the high frequencies although fully extended and extremely clean, had a slight haze remaining around the highest frequency notes. This haze was not apparent when compared to the other cables; it only became apparent when I tried one more component in my design. I used a Bybee Slipstream Purifier ($75 each) on the positive conductor at each RCA. (Four total or $300 on one pair of interconnects) When I compared the one with the Bybee vs. the one without the haze became apparent. When I added Bybee Slipstream Purifier to the second set of interconnects the top end remained extremely transparent but now without the slight edginess first sensed. The entire presentation took on yet another dimension of realism. This got me to the goal; I now have bettered every single aspect of my system, but all at once! The final produce costs me almost $1000 in materials.

So in the final analysis

As many of you know my health continues to be a problem and time is all I do have. Not only that, but as many also know I have been forced to keep down sizing my system repeatedly over the years. This experiment is successful enough that I will be selling my manufactured interconnects and will be able to pay a few more medical bills!!! As for speaker cables and power cords I do not believe it is as beneficial to build my own, at least right now. My lessons learned in this project do not apply to either the power cords or speaker cables, so it would take another extensive research and a lot more money. My next project is to research power conditioners. This is where I think the true robbery is taking place! So if you care to contact me about the interconnect project or my coming research I would be happy to share what I know

Below are links to some of the research and material suppliers I used. I hope this thread will help settle some of the controversy about cables, and possibly help some find a better cable than they ever dreamt of.

Links:
Chris VenHaus's DIY Silver Interconnects: The original web site for the DIY interconnects
John Risch's DIY speaker cable and interconnect web site
Allen Wright
Allen Wright’s web site
Make Your Own Audio Cables: some reading on DIY cables
Radio Shack Magnet Wire ICs: great sounding diy interconnects on the cheap
The $2.99 Silver Wire Trick: a quick rundown of DIY interconnects by the late Dr. Harvey Gizmo
The Science of Cable Design;
Wire Gauge Calculator
Interconnect and Speaker Cable Design:Part IandPartII at EnjoyTheMusic.com
Dielectrics Constants
Dielectric Constant Reference Guide

Suppliers:
VH AudioSupplies, wire, RCA, casings...
Reference Audio Mod’sAudio Consulting wire and cotton sleeving
Parts ConnexionHuge audio parts supplier [url/http://www.tweekgeek.com/]Tweek Geeks[/url]ERS/ RFI absorbent sheets
Home Grown Audio: Supplier of Teflon insulated silver wire, braided wire, and silver cable terminators
Myron Toback, Inc. Supplier of uninsulated 30 gauge fine silver wire
McMaster Carr:Supplier of Teflon spaghetti tubing for insulating bare wire
A-M Systems, Inc:Supplier of Teflon insulated silver wire
Michael Percy Audio. Supplier of all types of high end, exotic, and esoteric components
Parts Express Suppliers of various wire and cable terminators as well as other components
Scientific Instruments Services, Inc.Gold and silver wire.
Surepure gold, silver, copper wire
128x128jadem6

Showing 17 responses by jadem6

I want to thank you all for the extremely kind words and compassion. It is people like you who make this site work and keep us coming back. Sadly I continue to get so frustrated with the management at times and the often blatant self promotion by people who choose to cheat the unaware audio lover. Of course I also get very frustrated with the comments from people who proclaim to be experts but share no evidence to back them up.

Because of these experiences I have left the site once again, but wanted to share my experience with this project. I felt the knowledge I gained was too valuable not to give to my friends here at Audiogon. I also hope that some of the mean spirited will simply learn from this and with time grow up. I miss you all, but I simply can not physically deal with the anger, amoral and self promotion I continue to witness. I pray it does not destroy what was an incredible community, but I suspect a lot of the damage has already been done.

So onward…

Hello Bob my wonderful friend. Your email has been very goofy, and therefore I’m not sure you received my email that discussed my life after my “near death/seeing the light” event. I hope you got it, if not I can try to re-send it. I get delivery delay messages often writing you.

Viridian, you summed up perfectly why I share this experience.

Zargon, no such luck. I have no intention of marketing this, but given the information shared, someone might. I might consider building some for my friends however. Working with 30ga gold wire is no picnic, and it too frustrates me, is their a theme here? I must be becoming a very frustrated person…

1markr, 9mm diameter 2πr = circumference, or 28.26mm. Laid flat it’s 14.13mm or .56inch. I suspect the way I’m using the sleeve it’s wider than 9mm, and my ¾” is outside dimension not inside, so you are correct to point this out. Measured on the outside it is ¾” maybe inside it’s 5/8”??? I will try to post pictures on my system page soon. I’ll be sure to notify you on this thread. Thanks for getting the clarification.

Sean, WHAT THE HELL ARE YOU TALKING ABOUT? Just kidding… I always am fascinated with your mind! Without question you have more knowledge and more understanding of this hobby than any other person here. My problem is I am 100% self taught from my Jr. High Electrical/science education and therefore a lot of the science is beyond my knowledge. I know just enough to get in trouble, but in all sincerity I become confused very quickly. What I would like to know from you is; what is the correct shielding method?

Hi Greg another of my long and cherished friends, thank you. The Winter Lessons is many peoples favorite too. I went back and look it over last year. It’s amazing how far we have all come since the early years of A’gon. This site has helped so many of us!

Hi Arni, yes the learning curve is huge and often the teacher is the one who shouts the loudest. This has always been a problem at this site, but not as bad as AA. I figure the best education is a complete one and I believe others can figure out the truth if they are allowed to hear real experience and not some who claims…

Tplavas, good luck with the PC project. Your comment about allowing ourselves to trust our ears is true, but not easy. It is hard not to want to hear what is making the waves. As I stated, it is not possible to know what is best if you have not tried them all. Then we are able to make sound judgments. I feel this is an important part of our hobby, and a large part of the growing curve. We (the A’gon community) need to learn to stop criticizing people for learning. Just because one person doesn’t understand it doesn’t mean everyone else are fools. If we can expedite the process through sharing knowledge and help lead people in productive directions great.

As for the issue of me building these for people who do not want to build their own, I would consider it, but I’m not sure anyone would like my hourly rate. The last commercial building I designed four years ago I charged $250/hour and the last residential was $160. Of course I was good at that and this is not Architecture, but I would need to get something. I have a very hard time putting a cost on my time, so we would need to figure that out. I would not want this to become something that created stress and take the fun away from my love. Of course money can always help relieve the pressure.

For those who are so kind in offering your love, my health is sadly something that does not improve. I had a massive heart attack nine years ago (I was 40) leaving me with only 20% living heart muscle. I was expected to die then and certainly within five years. As my cardiologist told me when I last asked her if this goes on indefinitely she told me she could not answer. If there was a study of 100 people with my damage, 100 would have died within three years. If the study had 10,000 then 10,000 would have died within five years. If a million, a million would be dead. I just keep going (like the Energizer bunny) with small setbacks yearly and a major hospital stay every 18 months or so. These are the expenses that have destroyed our finances. This is old news, but each year we add about $20,000 of debt to remain in the house we are. We will look at moving in another year when our disabled son finishes High School. That will allow us to pay the debt back. If I die Julie is in good shape financially, so our goal is to stay within some kind of budget, and not get into too much trouble.

We have sold virtually everything we own and my stereo remains my last hold out. Given the fact that some days I can not even take my twenty minute nightly walk, I am not able to do the physical sports I used to. I ended up having to quit designing three years ago, so my music and writing (I am working on my second book) are my escapes. (I was lucky enough to do some volunteer work in the Architectural drafting program at the local High School, coincidently my old High School and the program that got me started) I do not know what I would do without this hobby and the wonderful friends I have met through this site. This is what life is about…

Lastly thank you to the MANY friends who have written me emails. I will get back to you! You all give so much with your kindness.

jd
Thank you Sean, this jives with what I expected. One thing I had a very hard time finding was any definitive explanation of how far the effective EM field goes out. I suspect it's virtually limitless, but there must be a way to predict the point where another material (shielding) will interfere. Also I read that some people were advising using a small capacitor between the shielding and ground???

Also I will consider your idea of burn it. I had thought about it, just never got that far...

Hello Dave, I did contemplate ribbon, but admit I did not try it. The main reason I would have wanted ribbon (which I did) was to maximize the surface area (shin effect) and minimize the slow core response. Skin effect from what I read is only a controversial theory, but it made sense to me, so...

The reason I avoided ribbon was difficulty of handling. If I was to receive benefit I surmised I would be best using something thinner than .01" (30ga) to receive the benefit of less core area. I was considering a ribbon of .005" (36ga) or thinner, but I suspect that only a machine could work with something so fragile and prone to folds, brakes and kinks. If I was a manufacturer of some type and had access to the proper equipment I suspect a wire .04" x .005" (18ga x 36ga) would be an excellent starting place. How you could keep this flat (no kinks) and remain in a low dielectric constant environment would take some work. Perhaps setting the ribbon on a flat cotton sheet, then using a dry mount paper sheet followed by another cotton sheet. Then heating the "sandwich" to seal the ribbon flat into a cotton/paper dielectric. Paper has a 2.0 value, so this would remain better than Teflon and not have the downside.

Now after discussing this I wonder...

It might be worth a try???

jd


Hi Trelja, it was you who I referred to in the original thread as the person who I was honoring when I committed to doing this project. You my old friend brought this to me, and my deep respect for you gave credibility to your words. I therefor approached this project seeking the truth, as I struggled to keep my preconceived opinions out of the process.

I must confess I was surprised that I was able to discover such a good cable, and most pleased that it actually out preformed the top three I know of. This has started a cascade of thought in me. I went out and bought a book called, "Electrical Course For Apprentices & Journeymen." I figure it's time to at least understand the basics in that I now want to discover power conditioning, isolation and suppression. (So hopefully I will be able to carry out an intelligent conversation with Sean soon!)

Thank you Joe, you have awakened a very bored man's mind. This is a gift beyond anything you could have provided, for there is no worse punishment on this earth than being left without ambition.

I am very strongly considering building one more interconnect, this time using the 28ga positive. For what ever the reason, either burn in or(?) the cable has begun to sound overly bright. Every aspect is so perfect, but an edge has crept in over the past couple nights. I hope it's just part of a process of burning in and not an end result. At any rate, I should have an answer to this and other pressing questions (like war in Iran or North Korea, I just can not decide) by the time you are ready to proceed with your DIY project.

jd
Hello Greg,

I can not express strongly enough the clarity phenomena you brought up. You and I have both spent copious amounts of time over the past years learning the benefits of power conditioning, dedicated power, outlets, power cords, cables and isolation tweaks. With every step we took we would check back into Audiogon to share our experience. “Another veil was removed from the sound,” or “I could see deeper into the soundstage,” and “It was as if a haze was present that has been removed.”

I remember stating these things with complete amazement. It has been years since I removed the last layer of fog, and the sound became clear. The issue you have brought up is not this, we are not talking about seeing clearer into the … instead this is as if the focus on a camera lens was corrected. It is easier to hear the words and separate the voices of each instrument.

One example was from last night’s session. I was listening to Emmylou Harris “Spyboy.” I have listened to this disk well over 100 times and have always been bothered by the mixing process. On most of the cuts Emmylou’s guitar (a high frequency steel string acoustic) is in the left side of the soundstage, and on some cuts is hard left. It has always bothered me because her strumming is so light it is hard to find within the power of her band. If I am able to separate it, I can not hear it, meaning I can not tell what cords she is playing. With these DIY Interconnects I can actually separate the sound from the background. Her guitar is finally clearly an instrument and I can focus my attention to it. It is hard to explain, but it is clarity, not separation and not lack of background noise/fog. It is simply clearer.

This experience is repeated in every disk I play. I continue to hear the words better. The instruments are much easier to separate from the soundstage. Again not in the “old” cleared (less noise/fog) but just plane easier to see.

It is amazing, and impossible to properly describe.

Thank you Joe, Greg, Chad, Sean, (I tried to email you, not sure it got through) Albert and John for the continued support. It took all of us to make this happen.

jd

PS the edgieness is gone
I have received many requests for photos, so I have added five pictures to My System Please check them out. You will see I added four strands of cotton piping to the flat interconnect. I then housed it in a nylon flexible casing with shrink wrap to RCA's. Looks almost professional. NOT!

I have not tried cryo treating but I have considered it.
Hi Gdoodle and Sean,

The Radio Shack magnet wire is the same stuff we used in our early prototypes. It does a very good job for the money. The enamel coating must be removed for soldering, a bit of a hassle, but not too bad. Best I could tell the dielectric constant for enamel was around 5.0, so this is the big downside to the magnet wire.

Your question on location is very good. I always tested the cables in both the CD/Pre-amp link and Pre-amp/amp link. In my system there was a slight difference in compression, but not worth discussion. I would always recommend your best sounding cable be tried in the CD output first, with the (garbage in, garbage out) theory in effect here.

More specifically however, this is what Sean has been trying to get us to understand. The actual design will vary depending on the specifics of the components. I would like to ask Professor Sean to walk us through this lesson using the specifications from my equipment.

Source: Sony SCD-1; Output level 2v RMS with load impedance over 10 K ohms.

Pre-amp: Aesthetix Calypso; Input impedance, 40 K ohm maximum input 3.5v RMS
Output impedance, 300 ohm recommended load is 10 K ohm minimum.

Amplifier: Plinius SA-102, Input impedance 47 K ohm, Input sensitivity 0.8v RMS

The gold wire has an impedance of .0012 ohms/cm or .017 over the length of the interconnect. Again the separation of the positive and negative conductors is ¾” and I would say this should be our variable for this exercise.

Sean, I’m not sure what else you may need to help walk us through this. If you can indeed help us learn this would be awesome!

jd
This entire process has been fascinating and filled with many surprises along the way. Last night was no exception as my faithful friend lent me his ears once again for another listening session.

Up for audition last night was the very best of the Radio Shack magnet wire cotton rope design. (This was the last of the round/core design) At the other extreme in pricing was the Gold Wire/Eichmann RCA/Bybee Slipstream filter design in a flat cotton sleeve. (This is the final design that started this thread.) In the mid price catagory we had an all Silver Wire/Silver Eichmann in flat cotton sleeve as well as three cables that substitute masking tape for the cotton sleeve.

As a quick reminder, the masking tape design is using a 2” wide blue painters tape laid sticky side up with a ¾” manila masking tape laid down the middle of the 2” tape. (Laid length wise; sticky side to sticky side.) The ¾” tape is a simple measuring devise/spacer and could be ½” for a closer conductor design or 1” for wider, and so on. The building time went from five to eight hours for a pair to less than one hour, so it would be very quick and easy to test countless wire size/spacing options. Wire combinations were all copper, all copper with silver plate and all copper with gold plate. In all three designs the wires were (3) 28ga. Positive and one 24ga. Negative rune. This combination was arrived at from earlier tests (see bulk of the thread above) thus eliminating one variable. A lot more testing is needed here too. Finally n the ends of the masking tape interconnects were Radio Shack gold plated RCA’s soldered to the wire using WBT silver solder.

For this test we used RCA signal splitters on the outputs of the Sony SCD-1 CD/SACD player so that I was able to hook four pairs of interconnects into my pre-amp and switch between them with the remote. We started with the two all copper pairs, (one core design and one masking tape) the all silver with cotton sleeves and the silver plated copper (masking tape). One of us would sit with our eyes closed and listen while the other flipped inputs. Then we traded positions. We listened to a number of segments of very familiar music ranging from jazz, folk, rock and classical.

100% of the time the two all copper designs were eliminated. The edginess and semblance was quite noticeable, and very un-acceptable. We replaced the two copper interconnects with the gold plated copper (masking tape) and the all gold wire/cotton sleeve design with Bybee filters at each end.

Quickly we were able to eliminate the all silver as edgy and lack of midrange richness. The gold plated copper was next out as being a bit weak in the bass and treble. The midrange was pleasing, but not better than the final two pairs.

This left us with a roughly $1000 all gold design that takes about eight hours to assemble (and has broken five times at the solder joint over the past two weeks of testing) and the silver plated copper jewelry wire, Radio Shack RCA’s and masking tape dielectric with a total cost of about $25 plus one hour labor.

It began to be difficult to distinguish anything at this point (1 ½ hours of testing) but the differences were not consistent. My friend preferred the silver plated over the all gold on jazz; (Sarah K and Patricia Barber) where listening to folk (Natalie Merchant and Greencards) impressions were not at all conclusive, when about 50% of the times he flipped on his opinions. The rock (Stevie Ray Vaughan and Mark Knopfler) and classical (Minnesota Orchestra) were consistently the all gold pair won. For me I preferred the silver plated on the jazz (except piano). On the folk and classical I clearly preferred the gold (strings) and with rock I was not able to consistently pick a cable.

Hugh? $25 vs. $1000!

After my friend left, I spent a little more time listening without the splitter, meaning I needed to switch interconnects on the CD outputs. Here the opportunity to switch instantly eliminates the double blind concept, but the results we far clearer now. Without the degraded signal from the splitter, the gold was far richer, more ambient information and much richer midrange. Both had excellent bass definition and extension, and the two were not distinguishable in the treble.

I left the night knowing more designs were needed, and these should use the same RCA (Eichmann) connectors. This means the cost will raise from $25 to $45. I guess I will not be surprised to find a design the will better my all out assault gold interconnect. If this is true, this will be an extremely important discovery. As I have said all along, matching the performance of the majority of cables on the market is not hard, but my goal was to beat the best cables I have heard (Purist Dominus, Nordost Valhalla and Kubala-Sosna Emotion) The step from the majority of cables to the best is not huge for the casual listener, but if you want the very best results from your equipment you will need to rise above the normal cable.

In today’s marketplace there are countless cables in the $500-$1000 price range. Each one I have heard (and I have heard most) are fundamentally flawed in one or more aspects. Edginess, poorly defined bass, inaccurate PRaT, poor imaging, lack of inner detail, lack of dynamics… To find a cable that has all the attributes right has been a quest for me for the past seven years. Each of the aforementioned cables were far above the majority in the subtle yet important areas I listed above, but still I was not able to find one cable that did everything right.

The gold cable that started this thread is the best total combination I have found. Last night began to question that assertion, and I am now wondering what I will discover with the next round. And what if it was good wire (OFC/99.99% silver plate) and what about gold plated silver and what about tape and all gold and what if I used cotton sleeve on gold wire with tape outer construction, and what if the all gold design was 28guage instead of 30 gauge, and what about spacing and???

I ran out of money with the first “what if.” I need these answers, I need someone to try taking the next step with their money, or if someone wants to pay for the material for the cause of research I will send them back the test product.

I started this post stating that this has been a fascinating journey. Unfortunately I am flat out of funds to continue, so if people want my guidance on the next steps or want to fund this project let me know.

And no, I do not intend to start a business building these, so if you are concerned about funding my R&D, your not! You are funding an Audiogon community project, and it should be treated that way, at least that’s what I think.

I hope to hear others results soon.

jade
Hi Rhyno,

Thank you so much for your kind thoughts. I can not tell you how much your compassion means to me. I figure it's people who keep me going, so I thank you.

As for your question, itrn in is maybe the most important aspect of auditioning cables, and in my mind the least understood. Why does burn in matter??? I have no idea, I just know it does. Your description is good, copper burns in relatively quickly, where I too have felt silver never really comes around without a high voltage, high current burners help. Even then I find silver settles back away from full burn in over time, and requires another round of high voltage burning.

That being said; specifically with this project, I used my friends solid state system to do the initial burning. Cables that showed some promise received additional time on my system using the XLO and Purist burn in CD's. A dear Audiogon friend, Bob_bundus sent me his Mobi cable cooker and I have been using that since.

So the test cables all had some burn-in, but certainly not in a predictive or scientific fashion. As I stated above the pure gold wire became a bit bright, followed by a loss of bass. This is a common symptom of what a wire (and component)goes through during a burn in process. When the Mobi arrived I put the gold interconnects on the Mobi for a few days and the treble calmed back down.

Last night my system sounded the best it ever has, so I suspect the gold wire is still evolving. The bass is tight and deep, mid-range is highly textured and displays endless hues and tones. The treble is smooth and extremely clean. The bright or edginess is no longer noticeable. (EXCEPT THIS PAST WEEKEND)

Another wonderful Audiogon friend (Jafox) stopped over with a arm full of Stealth power cords. The top end cord "Dream" was quite amazing. The bass was super deep and the lower mid-range filled in with a weight and body not ever heard before on my system. The surprise was the treble. Completely extended with absolutely no glare, edginess or brightness. It was easy to raise the volume 25% without ever feeling the bite of the top end. It was absolutely perfect, with Lucinda William's live disk #1, song seven being used as a test. Lucinda has never been mistaken for lush, and her scratchy voice has always been a test for me in that I love her emotion and MUST be able to play her often. At the end of the song there is a series very sharp hits to a quite metallic instrument. The hits are edgy and meant to bite. Using the Stealth power cord the sound was excellent. It was just the right amount of metallic sound, not harsh, but wow, so colorful. Each hit has it's own tonality and texture, each time presented as a pleasing end to the song. I tell you this not to report on this amazing power cord, but to explain the edginess or brightness I have been sensing is coming from my power supply, not the interconnect.

This slight haze of electronic glare was never seen before the Stealth. Once it was "filtered" through the Stealth Dream power cord, the true extent of how amazing this DIY interconnect shone through.

So today I have three different DIY designs using silver and gold, or silver and copper burning in on the Mobi. As you stated, this is the material most needing burn in and so the results are not yet known.

What I can report is gold takes maybe 40 hours at most, and the changes are very small. This is a simmialar time frame to copper in my experience. This may also be due to the lack of dielectric/shielding materials. I suspect construction has as much to do with burn in as the actual conductor.

Thanks again for the comments,

Jade
I have been working on a balance design. I use the original "tape" concept to put the two positives 3/4" apart. I then apply a second 2" tape with a 3/4" tape running down the middle, sticky to sticky. One strip of the sticky side is taped to the "outside" of the already build flat pair of wires. Then wrap the ground into the other side of this strip. I then take a third 2" strip of tape with the 3/4" running down the middle, sticky to sticky. This is applied to the other side of the original pair of wires. Now placing a 1" diameter cotton piping down the middle of the original strip (on the 3/4" tape strip) and then folding the second and third strips around the cotton piping creating a long triangle. Then simply fold the sticky flap over strip. This can be used as is, or wrapped in a cotton and covered with a sleeving. It appears this is a easy and good sounding design.

As for the Teflon, now that the Teflon is out of my interconnects, I have noticed the effect of Teflon on the tube dampers I was using. I can no longer use them because the edginess is so apparent compared to a metal or rubber damper.

I am coming to believe natural materials are the answer. I just ordered some Duelund capacitors (all natural)for my tweeter crossover. The reports I have read on these seem to substantiate this assumption.

It would be very interesting to build two simple amps, one with cotton dielectrics and one with poly or Teflon. I suspect this would be very eye opening.

Jade
I felt it was time to update my progress. I did try the 28 gauge gold wire. It was not appreciable better and as it turns out it was also unnecessary because the treble came back to be very smooth and silky natural sound after about 100 hours. At its worst it was acceptable, but once burned in the top end is the best I have ever heard. So three 30 gauge gold wires with one 24 gauge negative conductor remains the perfect combination.

As for construction techniques I have continued to evolve into what I believe is an excellent process and one that is relatively simple and quite fool proof. I am still sleeving the wires into the 2mm Audio Consulting cotton sleeve. I sure wish I could find a cheaper supplier, but… I am then using the masking tape, 2” wide sticky side up with a ¾” strip of tape sticky side down running down the middle of the 2”. I then place the two conductors in there cotton sleeves at the outside of the ¾” tape and fold the 2” over to hold the conductor on the ¾” line. Repeat the process for the second conductor and you have the excellent qualities of cotton dielectric held perfectly straight with paper tape. Cotton as you recall has a 1.3-1.4 dielectric constant. The paper has a 2.0 but after a great deal of time reading and trying to figure out how far out from the conductor the dielectric holds an electrical field I concluded the important area was in the cotton. A concern about the dielectric value of the glue was raised off line. I called 3M, I have a ton of friends who work there and the best I could determine is the bulk of the glue is a poly something. It has a dielectric of 2-3. Although this is not great it is as good as most cables.

I then wrap the tape in cotton piping, now followed by a 1/8” cotton blanket wrapped twice around the entire assembly. I use cotton thread wrapped about an inch apart to hold it all together. The cotton piping and cotton blanket overlap the RCA, and I use a piece of the 2” tape to attach them together plus the tape adds a great deal of strength to this critical joint. The entire interconnect is about 7/8” diameter of basically cotton. My latest find, and I must say I am extremely happy with myself is a carbon fiber sleeve to use as the finish covering. Carbon fiber was chosen because of its use in stealth technology. Carbon absorbs high frequency interference, so this is my shielding! The carbon fiber is very soft to the feel and very easy to work with. I discovered an aerospace composite company http://www.deltronix.net that has some very groovy stuff. They have all sorts of extremely light weight sandwich panels with some wonderfully techie materials.

Oh be still my heart… Isolation revisited. Oh sorry I may be frequenting this company in the near future.

Back on task; I shrink wrap the carbon fiber that is almost fully covering the RCA. This gives me the benefit of carbon fiber shielding virtually over the entire connection. The carbon fiber made a surprisingly large improvement in inner detail I assume this is due to a lower noise floor, but my noise floor is already so low it is hard to hear something lower. I found a great improvement in soundstage depth and so much detail to stringed instruments. What is so special is the detail is not etched or analytical. No it is 100% natural. It literally sounds live, I mean the performers have body and area, it’s hard to explain. At any rate, the carbon fiber did seem to clean and lessen any remaining glare or edginess in the treble. Again I must point out I use these terms to describe the treble in a relative term. These babies are not bright edgy or glary in the least. Just silky smooth, black and pure.

So that is the gold wire update. I have also discovered a much cheaper alternative to the all gold investment portfolio. See I need to explain to my wife I have invested in gold. It is supposed to triple in price over the next couple years, so….. Yea that’s the ticket, an investment portfolio…

I have found a reliable overseas supplier of Vermeil gold wire: This is a gold mechanically plated silver wire. The silver wire is a 99.95% pure soft temper annealed silver wire. A 99.99% pure gold, 80 micron plating is mechanically applied (not gold filled or electro-plated) to the surface of the silver conductor. These wires are capable of giving a goodly amount of the performance of the all gold, but at a much lower price. The only downside I have discovered is because these are silver conductors with gold plating the inherent issues in silver, and the sonic signature of silver still is present. The gold plating lessens the negatives of silver, that being a clinical, edgy hard and possibly bright sound. As with all silver products, about 440 hour of burn in will make these attributes acceptable to most of us. The gold gives the silver a fabulous warmth and naturalness that I have never found in silver. The gold has a second benefit of protecting the silver conductor from corrosion and tarnish. This allows the cotton to be an acceptable dielectric where all silver in cotton will eventually degrade.

The Vermeil gold interconnect did benefit from a larger gauge. I am using three 28 gauge wires on the positive conductor and one 24 gauge and one 26 gauge in the negative. This turned out to be the best set-up and the closest to the all gold. For a balanced XLR I used three 28 gauge for pin number 2 and 3. I used the one 24 and one 26 on the number one pin. These sounded amazing, but what a pain to build!!!

So there you have it, I thought you all should know the latest greatest…

Jade
Try cutting it back even further. I believe this is a large factor in the clarity these cables exhibit. I too would never have believed it without going through all the mock ups I did.
I thought it was time for a quick update. I have continued to try testing various new materials and configurations including titanium, platinum, palladium, palladium/silver, rhodium and gold alloys. For the most part I have not been overly excited by any of these materials except for platinum has some nice smooth coloring that I found enjoyable, but the cost is too high for full experimentation. Rhodium plated copper shows some signs of being an acceptable wire choice as does palladium.

In my tests, I discovered something that was very, very interesting. I tried different wires and gauges in both the positive and negative conductors, but in every case, the use of any additional gauge, wire count or material within the positive conductor was a step backward from the three strands of 30ga, pure gold wire. For the most part it was a step backward in clarity and definition.

To my surprise, this was not at all the case in the negative conductor. I found using one strand of wire (in a variety of gauge and material) had a noticeable impact on the characteristics of the cable, but never affecting the clarity. I continued adding of exchanging different wires in the negative to bring about the changes I was hoping to find.

I mention this as a guide for those who wish to experiment with different materials and wire configurations. My recommendation would be, “once you have found the clarity and definition you want keep this positive configuration and make your remaining variables in the negative conductor.” This is a great piece of information to have in that it eliminates one whole set of variables. So if you want to just start, try using (3) 30 gauge (or 32ga) copper wires for the positive, and one each of 24ga and 26ga for the negative. From this point you can test other setups. If you wish to try silver or gold use the same sizes, and try only making changes on the negative run.

As for materials, I found palladium to be relatively dry and two dimensional in the positive, but it added a nice edge in the negative. I found any more than one strand of 30ga palladium in the negative and the soundstage lost its depth. Palladium on the whole sucks out life from the rich gold, so use in my opinion should be very limited. Rhodium is fast and well defined, but has a lack of color. It did not seem to remove color and life like palladium, bit it was not overly engaging either. I did not try rhodium wire, only rhodium plated wire. I’m not even sure that rhodium wire exists. Platinum, as I stated earlier could be a very interesting choice. I may save some money and continue playing with it. It has a nice clarify, good dimensionality and good coloring. Speed was excellent as way dynamics. I just wish it was not so expensive to buy.

I had big hopes for silver/palladium alloy, but found it lacking human characteristics, wholeness color texture and the rest. It just seemed like a dry silver. Gold alloys could be further explored, and might be a good choice for a budget. Try 14K gold as a starting point, it has much of the favorable characteristics of pure gold. The clarity and wholeness will suffer some, but it will still be a step above silver. I preferred the gold plated silver over the alloy however. The dynamics and speed as well as bass definition is better on the plated silver, but the gold alloys are readily available where gold plated silver is a custom wire.

So that’s it for now. My primary message is try your testing to the negative run. It is amazing how much can be changed with a few wires on one side of the circuit.

jd
Hello Winston, Osgorth and of course my old friend Greg.

First off, I must thank you for your sincere concern for my health, and for the feeling within your words. I can not adequately express how important the love from my audio friends has been to me, and how much Audiogon has helped inspire me.

Since starting this thread exactly one year ago today my life has changed wholly because of Audiogon and the dear friends I have been fortunate enough to know. Audiogon is without question a perfect example of what is possible in this world if people simply take the time to be a positive part in others lives.

In answer to your question regarding my health, physically I experience more days with zero energy than I had before starting my business that was the result of this thread. As most know, I lost 80% of my heart function, now ten years have passed since they gave me a 5% chance of leaving the hospital and no chance of living beyond three years. That being said, I will be watching my last of three kids (Michael) graduate High School tomorrow night. This is a feat I never expected to participate in. Michael is disabled (CP) and requires 100% assistance, but is evidence of how little importance our bodies have on our lives. Michael has over seventy people who have requested tickets to the graduation ceremony; these are people who he has touched over his schooling. Michael is pure love and joy; I could have no better role model as I continue my personal journey. Last week I attended my daughters’ graduation (middle child) from collage. We are sending her off to Miami Friday, and again I feel so lucky to have been such a strong part of their lives.

My physical energy has suffered because I am continuing to share my love for this hobby with friends by now building them for sale only hear at Audiogon. This has been a true positive in my life however. My creative mind, nurtured by a very successful architectural career had become stagnate and was dying with every year that passed. My health just would not allow me to pursue my career, and I continue to struggle with the depression I suffer. But THIS, THIS wonderful hobby, THIS wonderful website and This wonderful thread have changed my mental outlook.

For the first time in ten years I am excited, I am alive and I simply can not stop my mind from creating. My creating is now in my head, brought about by my ears and delivered through my system. This has awakened a new spirit in me, and I am taking full advantage of every second of it. I am truly blessed; I have amazing friends on this website. Everyone who writes, either in interest of buying a cable or simply to say hi are my friends. I look at every email as an opportunity to gain a friend and share my love for this hobby and to share my life. Over the past seven months since starting this business I have gained friends in over thirty five countries on four continents.

This would not have been possible just ten years ago, but now I find how very small this world is. I have been invited into people’s lives, sharing this hobby, but more important sharing their lives. I hope I have been able to give back half of what I have gained, and maybe, just maybe helped to change a tinny part of the world. I try to share my love and my soul, and in exchange I receive their love in return. Our governments may try to dictate how we perceive one another, but as individuals our souls only recognize love. In a forum like this thread, we still can stand behind the protection of anonymity if we prefer. In emails, we are offered the opportunity to gain a friend, and maybe help change the perceptions our governments have created.

So the very long answer to my health is physically my cable building and experimenting is taking a toll, but mentally I am alive and my mind is in the creative mode I am happiest with.

This brings me to the second half of this post. I have continued to experiment and learn. I am sadly reluctant to post my thoughts in the forums regarding cables because I do not ever want to come across as one of “those” manufacturers who use the forums to self promote. There are a few who have been so blatant, and sometimes I am sure they even start the threads with a moniker that has never posted before, only to answer their own post. I despise this tactic, and I fear if I talk about what I have learned, I will appear to others as just another one of “them.” Therefore please if I ever do cross that line, write me and tell me, for I never want to become self promoting in the forums. I use my ads to promote, and have been trying to share what I am doing through the copy in the ads.

In this instance I will take a moment to share what I am doing, and what I have learned, for that however, please read the next post, this will keep the personal stuff from the information stuff.

jd
Update on interconnect findings…

This past few months have been extremely educational for me, I have not only continued to evolve the interconnect design, but have been experimenting with speaker cables with some excellent results.

First off let me share my experience with shielding. I continued to find that metal shielding is detrimental to the sonic qualities of my cable design. Yet the quasi shielding I receive from the carbon fiber sleeve does seam to help. Carbon fiber has far less “darkening” of the highs than metal woven shielding does. I have found grounding of the carbon fiber can extend the highs but in some cases (if the carbon fiber is too close to the conductors, meaning not enough cotton between the wires and the carbon fiber) the midrange becomes a bit bloated and overly rich. After many attempts to resolve this issue, I found using a 0.01uF film/foil axial capacitor for what ever the reason did not have the midrange thickness and greatly opens the sparkle in the high frequency. This is best demonstrated on the high acoustic strings of a guitar or mandolin as well as on cymbals, harmonica and the like.

One lead of the capacitor is attached to the negative terminal (along with the negative conductor) of the upstream RCA. In practice this would be the CD side of the cable between CD player and pre-amp, or pre-amp side between the pre-amp and amp. I then take the other end of the capacitor lead and attach it to the shielding. I use the upstream so that any noise energy is transferred directly to the circuitry and not carried within the cable itself. I have no idea why this works, or even if it is correct engineering, it’s just what sounded best to me.

I have revised my construction method which eventual brought me back to where I started. Originally during the development process I used a ¼” cotton rope and attached the conductor to the rope. I tried twisted and straight designs eventually settling on the straight parallel design. This idea was sound, but the construction was not repeatable and not as “pure” of a design as I wanted, so I abandon the rope concept. I then tried countless ideas to keep a repeatable solution that kept the conductors separated by an equal distance for the entire length of the cable. Not until a local friend developed a “wrapping” machine using spare parts he had laying around and connecting it to an old sewing machine motor with variable speed foot pedal did the rope concept become practical for production.

The machine allows me to do what I was trying to do by hand. I now use a ¾” cotton piping found in fabric stores to separate the conductors. The machine wraps a cotton thread (like a barber pole) {are there still barber poles?} around the piping and by running the cotton sleeved conductors alone the length of the piping (180 degrees or directly opposite each other) this wrapping is able to successfully attach the conductors to the piping. The wraps are about ¼” apart, so you can see, doing this by hand over a one meter or longer length it took a very long time.

If you’re building just a few, this is not a big issue, so my new recommendation is to use ¾” diameter cotton piping to separate the conductors.

My next discover was the connectors I use. I still highly recommend the Eichmann plugs for a very neutral connector. These require soldering (I use Johnson, www.johnsonmfg.com 4% silver solder. Most every other high grade solder is 3% silver. The Johnson requires a bit more heat, but not so much that it will not work for this application. It does however require too much heat to de-solder the Eichmann plugs without damaging them, so do not screw up! BTW, does anyone want to buy a bag of damages RCA plugs? ;-)

Through customer requests, I have tried some very exotic RCA connectors, and I am in love with Furutech connectors. (I am not affiliated with them) The rhodium FP-106(R) RCA is such a significant step above any other plug I have tried. They are silky smooth, I know you have heard this kind of comment before, but they really are. The clarity and high end extension is excellent, but without any haze, glare or brightness. The bass is tighter and more focused; they are just a great plug. I also have been using the Furutech rhodium XLR plugs. Hell, if they offered me a tee shirt, I would ware the Furutech connectors proudly on my chest. Unfortunately Furutech RCA and XLR plugs are both expensive and hard to find.

Check my next post for my latest experiments.

jd
DIY Speaker cable experiments…

I have spent the last many months and now over 1000 hours testing speaker cable designs. Like the interconnects, the experiments started with some basic groundwork, and evolved completely based on sonic characteristics, not on engineering, science or any other fundamental knowledge. Therefore my ideas have received plenty of skeptics, but despite what “they” tell me, my cables experiments seem to end with some illogical conclusions. What I am saying it I do not twist these either. I have been told “they will not have the right impedance, they will lack bass, they will not de dynamic, they will sound like a megaphone, they will…”

I will take a few moments now to describe where I started, and the process I used to find the best wire configuration. I have received a great deal of “advise” regarding me sharing my ideas with everyone on the planet with no payback. I do understand these people, for I have given everyone the formula to an interconnect that is cheap and competes against the best. I continue to feel it is better to educate and help my friends learn and develop the best system they can. The rewards are not monetary but they are more valuable than any money.

Saying all that; I am not going to share the exact formula to my speaker cables in this thread. If will however guide you towards the solution so you do not waste too much time and money. Leave the wasting to me!!! I encourage you to try and experiment within these guidelines. The result will be some degree of great, but far more valuable is the education you will receive. I have learned enough that I can for the most part tell you exactly what wires to change based on what you hear.

Now for those who want to build their own speaker cables, but simply do not have the time to experiment, please write me, or phone me, and I will share exactly what I am doing. This way I am kind of protecting myself and my patent, but I am more importantly sharing this hobby with my friends.

I started out with the basic concept of having a conductor equal in area to a 10 to 12 gauge wire. I first tried the two conductors balanced (identical wire configuration) and then varying proportions of negative to positive gauge differences. This was done trying one 14 gauge, one 16 gauge, one 18 gauge… combined in amounts roughly equal to a 10-12 gauge wire. I discovered for my taste, 12 gauge in any combination was too much and the bass was way to fat and bloated. The cable was also very slow (probably because of the design as much as gauge?) and certainly not involving nor nearly refined enough.

Regarding the design; I tried only a few twisted wire vs. straight parallel wire experiments, and therefore my conclusions are not nearly as sound as the interconnect solutions were. After only a few attempts, I ended up following the same basic design concept as the interconnect.

{I experimented with separating the positive and negative conductors from ½” apart to over three inches apart. I found 1 ¼” to ¾” to be the best range. Anything further apart and the imaging began to suffer and anything closer and the tonality and clarity suffered.}

I continued to work on the speed and bass definition by reducing total gauge. At the same time I alternated between balanced and unbalanced gauge between the positive and negative. In my experiments, any time I used a wire heavier than 20 gauge the sound slowed and the bass bloated and became just noise.

I ended up with something more like 14 gauge total for the negative and a little more than half that much area for the positive. The wires range from 28 gauge to 20 gauge. These totals are using gold plated silver wire. I think the total gauge will be similar with different wire material, but I would speculate the actual amount of each will differ. Silver might need less thin wire (to prevent it from getting too bright) where copper might need more fine wire and less heavy gauge.

So how do you start? After many times building and dismantling and building again, I discovered a way to test countless wire configurations without needing to keep adding and subtracting wire through re-building. It will require a great deal more wire and cotton sleeving, but it will save a lot of frustration. I sleeved each wire in its own cotton sleeve and using a piece of tape I labeled each strand. Try starting with this:

Negative: (2) 20 gauge
(3) 22 gauge
(5) 24 gauge
(8) 26 gauge
(4) 28 gauge

Positive: (2) 22 gauge
(5) 24 gauge
(8) 26 gauge
(8) 28 gauge

The amounts above a quite a bit more than you need, but it will allow you many options to work with. I bundled all the negative strands (again using my friends winding machine) with thread to hold them together at one. I did the same with the positive and then separated them with cotton piping as in the interconnect design. I use Orchard Bay banana plugs (available from Steward at Sanctuary or Sound) to terminate the wires. These allow you to crimp the bundles into the plug by simple screwing and unscrewing the plug end. It makes it easy to add or subtract the wires.

I put all the wires into the plug at one end of the conductor, this was the speaker end. I then tried different wires combinations using the marker wires at the amp end. I was able to quickly change which wires I used without ever removing the plug from the amp. WARNING, mute you amp before you mess around with the wire.

At first it will be very obvious what direction to go. Use thinner wire for speed and tightening the bass as well as extending the top end. Use thicker wire for deeper bass or to make the image more solid. After a few hours you should be able to start focusing in on finer issues including how to change the imaging, soundstage depth, transparency, tempo and micro detail. Keep trying to develop the cable in one direction until you decide you went too far. Then back off to what sounds best. Work on just one conductor at a time. First the positive, then work the negative. Keep alternating until you have what you think is the best it can be.

***NOTE: You might find it best to start with about half of each gauge in the banana plug. You can use a piece of masking tape to tape the added strands to the plug as you try to quickly determine a range to work within. Once you have a rough good sounding cable, un-tape the wires and screw them into the banana. Then you can start again with adding or subtracting. Tape makes it easier to add and subtract, but if you are closing in on a final sound, you really should screw them into the plug.***

This is the time to call in your friends to lend their ears. While you have been developing these cables you will start to get overly focused on certain areas. It is your friends who will point our issues you could no longer identify. Once they are pointed out to you, it is easy to hear, and that is when you go back to trying wire combinations. It’s so cool how much you will learn about how wire effects the sound. After a while you will be able to tune your system to your taste. If you keep the cable with extra wire, you will be able to tune your speaker cables as your system evolves. A new amp might need a small adjustment to achieve the best performance. What you will have is an infinite supply of speaker cables. As you hear other systems and find things you wish you had, you will know how to change the speaker cable to pull out that characteristic.

I recommend you use a screw type mounting for your spade or banana plugs. This will allow you to easily adjust the cable configuration in the future. Do not solder the wires to a connector; this will only degrade the sound. Crimp type connectors are more a one use connector and will make it more difficult to modify the cable in the future. Some people prefer just the bare wires into the five way binding post on the speakers and amp. I am reluctant to do this because you may have stray wires that could short out and possibly damage the amp. I do however agree that no connector is best in that it reduces one more are of signal lose. For me, I prefer a connector.

Now do not be afraid to try different wire materials. Perhaps you will start with copper and then add a few strands of silver. You will here the silver, and the sparkle it brings forward. Try a strand of two of one of the many gold alloys being sold now on Audiogon, or if you have so much money that you can not decide whether to burn it for a recreational back yard fire, or maybe buy another Ferrari for the collection try solid gold or gold plated silver, or silver plated copper, or rhodium plated copper, palladium, platinum, or…

I believe the process I described above was the most educational experiment I have done. The understanding of how the sonics of our systems are altered by the wire combination used will help a DIY’er in most any audio project in the future. I highly encourage people to try this project; it is worth the time required.

I hope people feel the need to share what they learn with other so we all can learn. I am always reluctant to join in on these conversations, but when it seems I can help with some thoughts I will be hear to write those comments. Also do not be reluctant to write me directly if you have questions that you feel might not fit this post.

My entire goal with this great hobby, and with this amazing web site is to share what I have learned, and help all of us find the best results we can.

Enjoy and share the love!

jd
Hi Jan, I actualy did start to sell these through Jade Audio... Thanks for the kind words.