Working from memory, the RTR panels that i have are 3" x 5.75" or so. The panels that you have are obviously different than what i've got and almost twice the size, hence the greater amount of low frequency displacement. Even with the greater size, i would cross them measurably higher than what you mentioned. This will lower distortion through reduced excursion, increase power handling, improve transient response, improve "transparency", etc...
As to the efficiency level, that sounds much too low for that quantity of panels. While bandwidth limited and actively crossed, i was seeing figures that were WAY, WAY above that. Most of these that i have came from Mike who posts as Magnetar over at AA. He had used several of these stacked in parallel as supertweeters and was seeing VERY high SPL's out of them. The fact that he was using them with 109 dB horns should tell you something. If i can recall correctly, i think he mentioned a figure of appr 111 dB's @ 1 watt when used above 10 KHz. I don't know how many of these smaller panels he had wired up though, so i'm not much help there. The fact that you want them to go MUCH lower in frequency is going to drastically reduce their average sensitivity, so keep that in mind.
To get around the displacement and excursion limitations on these little panels, i've got two different sets of midrange panels that i was tinkering with. One set is 1' x 6' tall and the other set is 2' x 6' tall. Each panel is actually 3' tall with one stacked on top of the other. Each panel was driven by it's own channel of amplification, keeping the load on the amp very reasonable. Since i was mono-blocking this set-up, that meant 6 stereo amps with all 12 channels being used.
Depending on how things go once i move, i've been thinking about using both sets and moving up to active quad-amping rather than active tri-amping. This would mean two more stereo amps for a total of 16 channels driven, but it could give me even more dynamic range with improved transient response ; )
As far as the Crown's go, if you can find me the appr years of production, i might be able to find more specific info for you on them. Sean
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