Perhaps you should drop our Sean here an e-mail with that question about conductive nylon, because I believe there are certain drawbacks with the normal metal mesh being used. Unfortunately I don't know which. I've been using home brewed pc's with metal mesh with excellent effect by the way, so the drawbacks cannot be all that great, because I've compared mine with expensive aftermarket stuff. About the solder, I'd use normal "audiophile" grade stuff, with quite a bit of silver content. And while you're at it, why not install cyroed hospital grade plugs, they do make a difference.