Anyone have experience with "burn-in generators"?


Looking for a way to speed up the burn-in of interconnects. Googled "cable burn in" and got link to the "FryBaby". A bit pricey ($250) for a hopefully 1-time task. Anyone try using it, or something similar.

Ed
ekurilla

Showing 1 response by cjl

Ed
Ekurilla,

We were asked to test some cable burn-in processes a few years back and it
was interesting to see the various ideas about cable burn-in. Square-waves,
slow triangle rise-fall time, random noise pattern to sinsodial waveforms were
seen from the burn-in boxes; all at different current levels over differing
burn-in times.

Our process

1.) The first thing we did was look at the output waveform from the different burn-in
boxes. [We are asked not to name-names]

2.) Before we did a burn-in, we tested the cables with our network analyzer and captured
their individual Smith-charts: SWR graphed.

2-pair of the same cable-type were used. [a small sample I know...]

3.) We then had some 'quailified' listeners [hand picked] listen to the new cables
and recorded the responses on the cables that we tested.

4.) We then burned the test cables using two ways: 1-set per test process.
a) The high curent pulse burn-in for short periods: 1 amp at 10 pulses,
1 sec per pulse; done one time.
b) Music-burn-in: Mozart-type at 250 mA for 10 minutes
on/off over one hour period.

Our findings were that the Hi-pulse burn-in sounded the worst, while the music-fed
cables sounded better. The Smith charts changed as was expected.

We then tested various wire types made up into the same design as the test cables.
The wires were all copper-wire with different insulations on them.
The softer insulation sounded the warmest while the hardest -teflon_type-
were harsher. We began to test silver wires and other manufactured cables,
but we were asked to stop the testing. [for political reasons]

The insulation changes as we were to discover due to the mechanical boundries of the
insulation's structure. 'Warming' the cable over the normal use of cables relaxes some
of these natural boundries.

Forcing the cable to burn-in quickly seems to be un-needed as the cable will eventually
assume their burn-in configuaration due to 'normal' use. [un-forced]

Also for note:
Cryo-testing was also done with the result of no noticable long term changes in the 'froze' cable.

We tested the 'normal-cables', graphed them and then froze one cable of the set. The two
SWR charts of the test cables were differnt, but after 3 days of normal warimng to room
temperature the froze cable's chart looked like the un-froze cable enetually.
Cryo-treating seems un-necessary.