Inexpensive DIY Speakers

This is BY FAR my favorite part of this hobby. Building speakers, and for newbies breaking into the whole ball game. I have been around the block, tried most things, and have come up with one big conclusion after banging my head on a brick wall far too many times. SIMPLER IS BETTER! Unfortunately, human nature is such that a person in this hobby will need to learn all the lessons and make all of the mistakes before he also comes to this conclusion. It is sort of the way a parent wants a child to learn from the parent's experience/mistakes. But, the child must go out into the world and make his own in order to understand. Along the way, they may also try third and fourth order crossovers, notch filters, Zobel networks, all manner of configurations, etc. But, here is a recipe for these guys that will give GREAT sound, for a very small budget. Build a simple pair of two way loudspeakers. Use a tweeter from the Vifa D26 line($18 - $25). For the mid/woofer($40 - $60), choose either a 6 1/2" or 8" from either Seas or Vifa. Use either 20 gauge Axon 1 copper or 22 gauge HomeGrown Audio silver(I like copper better for this project) wire. Use enough(twist[2 wires] or braid[3+ wires]) so that the tweeter gets 17 gauge of wire to it, the midwoofer 12 or 13 gauge. Now for the hard part, the crossover(or, so you thought). You will need only two parts. A 12 or 14 gauge North Creek inductor and a cap from Axon, SCR, or Wonder. If the tweeter you choose is more than 2 db more efficient than the mid/woofer(or it sounds bright after being broken in), and it probably won't be if you play your cards right, you will need a 10 watt wirewound resistor(1, 2, or 3 Ohm) to balance the drivers out. Add a nice pair of binding posts from OrcaDesign(copper for the price of brass). Total cost? Should be less than $125. That's it! Unfortunately, we usually have to make ALL the mistakes before we realize that this combination will sound better than ANY mid-fi speaker, and MANY high end designs. GOOD LUCK!

Great post Telja.

Try Adire Kit 281 from http://www.adire.com

Well said Telja...

Thanks for the compliments John_l and Evo845. Actually, I have reread the question in this thread, and have even done some more thinking. A good thing to try here is to run the midwoofer full range. It would: save money(no inductor needed), let the driver perform better(a lot of us are discovering this), and also be a better way of ameliorating the need for the resistor on the tweeter leg(via less loss to this driver). This solution would be more beneficial when employed with a 6 1/2" driver as opposed to an 8"(my opinion...). Don't give up the capacitor to the tweeter however, it keeps the tweeter alive and well. As I said, I reread the thread and did some more thinking. I was thinking that what I had recommended could possibly too expensive(even at $125). If the money is there, please follow the path I previously outlined. I guarantee a pleasant surprise. If not, here is another variation. Build the same speaker, using cheaper parts. A cheaper tweeter(Audax, Seas, Vifa, etc.) and a cheaper midwoofer(same companies). Please keep the soft dome tweeter, as I feel it is money well spent. Metal domes can be very strident, this setup with its minimal crossover would accentuate that. The step back on the other driver may mean you will be using a paper cone, etc. In the crossover area, do not go below OF copper for wiring. But, you could step down to a Solen cap. And you could step down to a more run of the mill(suprising how many high end speakers use these) binding posts. I do believe the potential is there to keep the cost of this project around $50 or $60, if necessary. Again, GOOD LUCK!